Capability Overview

Global Pack offers comprehensive custom thermoforming for produce marketers and packaging distributors requiring solutions beyond standard formats. Our vertically integrated facility supports the full development cycle:

• Design Engineering — Collaborative design process driven by product specifications, branding requirements, and pack-line compatibility. CAD design, 3D modelling, and finite element analysis for structural optimization.

• Mold Fabrication — In-house tooling and mold fabrication. Direct control over tool quality, modification speed, and cost. No third-party tool shop dependencies.

• Rapid Prototyping — Physical prototype production for fit testing, pack-line trials, and produce evaluation prior to production commitment.

• PET & rPET Extrusion — In-house sheet extrusion with material composition control: gauge, clarity, colour, and post-consumer recycled content.

• Production Thermoforming — High-speed precision thermoforming with consistent dimensional tolerance and surface quality.

• Custom Branding — Embossing, printed labelling, and co-branding capability for retail shelf differentiation.

• Quality Assurance — In-process dimensional inspection and final product verification against specification.

Development Process

Phase 1: Needs Assessment — Product evaluation, specifications development, material and format recommendation.

Phase 2: Design & Engineering — CAD design, structural optimization, material specification. Design review with customer.

Phase 3: Prototyping — Physical prototypes for customer evaluation, pack-line compatibility testing, and produce fit assessment.

Phase 4: Tooling — Production mold fabrication and qualification.

Phase 5: Production — Full-scale thermoforming, quality verification, and packaging per customer configuration.

Phase 6: Ongoing Supply — Scheduled production, inventory management, and continuous quality monitoring.

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